Aluminium billet heating furnace with hot shear

Multi Billet Heating Furnace Multi log Billet Heating Furnace with Hot Log Shear Aluminium billet heating furnace with hot shear

Product advantages and features:

Function:Used for heating aluminum billet and shear billet
Main Parts:billet storage table, billet feeding table and billet discharging table,billet moving system, heating system, shear system,electrical control system.
Introduction:Multi hot log shear furnace is made of heat system, mechanical,automatic control,hydraulic,photoelectric, temperature testing etc. Mainly consist of billet storage table, billet transmission rack, furnace body(including furnace rack, thermal insulation , billet moving device, air channel and air distribute system, burning system, fan and air circulation system etc.), hot shear, hydraulic station and electrical control system. Work steadily, easily. Long time use life, easy maintenance.

Billet can load from side, back or front, final loading method on basis of customer space, use superior steel welded, storage table use slope method, can put 5~7 billets. At the bottom of billet table, there is long shaft, three synchronous roller on the long shaft, to push billet one by one, long shaft connect with transmission device and transport device , drive by motor.
Furnace wall use superior steel welded, painted by high temperature painting oil, inside use stainless 201, between stainless, it is 350mm thermal insulation material-silicon aluminum fiber blanket
After heating to setting value, through transmission device to shear, vertical hot shear, when billet reach hot shear place, hot shear blade press from upper to bottom, shear long billet, pneumatic drive short billet to extrusion press. At the bottom of oven, also use thermal insulation material to save energy, reduce energy consumption.
Hot shear blade material is H13 mould steel, no sticker when shear, cylinder use strong cylinder, to reduce oil-leakage ratio.
Before hot shear working, first active and fixing shear blade open, billet move to hot shear, the fixing shear blade clamp billet, main shear start to cut, also active shear blade clamp billet, when main shear blade cut off billet, active shear blade loose, cylinder push out short billet, turning over cylinder send the short billet to extrusion press, also active shear blade loose, cylinder push the remaining billet back to oven, shear return to position, shear cycle like this period.
Furnace hot air circulation system ‘s burner is PLC burner, full automatically control, inside burning room, hot air which come out from burner, mix with the hot air recycle oven, distribute hot air to channel, spraying hot air to heat billet, through heat exchanger, hot air go to burning room again for recycle, because spraying hot air to billet directly, so the temperature of billet is even, heat at short time, save energy.
Furnace use 2 pieces of thermal couple for testing temperature, use two-section burner, realize temperature control in section, , chimney use hot air recycle device, reduce consumption.
All things controlled by PLC, realize full automatic, every state can be showing in touch screen,easy operation.

Equipment list for Complete turnkey plant aluminium extrusion press machine line

1.Features of aluminium extrusion Press
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1).High rate of finished products
2).High production capacity
3). low breakdown rate and quick service
4).easy operation

2.Aluminium extrusion die heater
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Die oven use infrared heating structure, energy saving, high efficiency, low consumption
Before extrusion, the die of profile must be preheating, after heating and keeping temperature, send to extrusion press.
Adopts drawer type, side opening door, one working chamber. Use crane to carry mould, before put mould, manually open oven door through pneumatic cylinder, then put mould inside of chamber, close door, start electricity heating system, then start heat-up(must preheating chamber when first time heating mould). After reaching sized value of temperature(normally it is 480ºC), keep heating, then open furnace door, draw out mould to send for extrusion press.
Infrared die oven use several carbon electricity rods to heat, play a part in high efficiency, energy saving features. At the back of carbon rods, there is infrared radiation plate, which can radiate to furnace chamber. Heating body is made of radiation plate and carbon rods, through radiation to transfer energy to furnace chamber, steel suction energy , then transfer magnetic energy to another heating method, during heating, reducing thermal pressure of steel, thermal exhaustion of temperature changing, also reducing thick parcel and carbon-removing because of oxidation for steel.

3.Aluminium billet heating furnace with vertical hot shear/horizontal hot shear/hot saw
Features:
a, energy saving type of backward rod pusing type heat shears
b, energy-saving heat recovery devic
c.energy -saving industrial combustion machine
d.Automatic thermal cutting machine
2.Die oven/heater,and  nitriding furnace
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4.Extrustion dies and toolings
find die and tooling introduction please.

5.Puller(Single/double type)
Features:
to insure the press machine to continuously extruding, do not need to consider the non-extrusion time, do not need to stop machine for  profile cutting, hence able to highly improve the production efficiency and finished product rate.
In order to meat different tonnage of extrusion line, we developed “Up-Down Double Rail” and “Horizontal Double Rail” 2 kinds, which able to suit extrusion line small
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6.Stretcher
Features:Crimping pliers,Pneumatic pliers,Hydraulic pressure pliers,Manual rotatary,Electric rotary Electric or Hydraulic rotary

7.Handling table/cooling table
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Features:
1).Handling table used for profile out, cooling ,storage and profile length sized.
Including initial table, handling table, profile take out table, cooling table, profile transmission table, stretcher,storage table, saw table, finished saw, length sized table, electrical control system etc. Four level transmission.

2).Handling table and sawing table roller ‘s table is welded  by high strength plate
3).Lifter of handling table and sawing table adopts sloping sliding lifting ,reasonable structure, high efficiency, beautiful surface
4).Profile runout table, cooling table, transmission table, storage table is ringlike transmission, transmission roller use double shaft design, let each ringlike belt can change individual, easy for maintenance. The aluminum  beam is fixed on rack, at the end of aluminum beam, do not use big plywood ,less wearing parts, more reasonable design, easy maintenance.
5).Length sized trolley use special linear sliding seat ,walking on round steel rail, sliding seat at 260°angle to lock rail, avoiding trolley damage because of profile collide.

8.Quntching system

1).Online air / water quenching equipment
2).Drenching spray air cooled joint quenching system
3).Spray water-cooled cooling system

9.Aging oven.
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Features:
1).The whole control system consist of aging oven control system and trolley control system, in order to finish loading profile, heating, unloading profile etc.Realize precisely control for aging oven, in intelligent operation panel to set and revise parameters, this control system have continuous protection, alarm control function.

2).Aging oven use LPG heat, heating parts is Gas burner and other matching parts, heating system is safe, reliable and stable. Temperature testing use three thermal couple in main control, three thermal couple inside of furnace for testing profile, temperature control and monitor use SR93 intelligent meter.

3).Each zone has one circulation fan , use relay control, guarantee that hot air circulation to satisfy requirement.

4).Safety and continuous control,Safety protection including motor over-current, over -load, over-temperature, over -position for furnace door, gas high and low pressure protection

5).Alarm information consist of over-temperature, over-position of furnace door

6).Trolley system controlled by relay, can finish the work of profile entry, profile back etc.

7).Furnace door lifting dynamic is one set of reducer, through chain or steel rope to drive furnace door, guarantee that door move precisely.

V.Company Introduction:

We ROYAL focus on supply the complete copper and aluminium extrusion equipment and related spare parts,such as aluminium extrusion press,aluminium profile extrusion production line, single puller,double puller,cooling table,billet heating furnace,hot shear,hot sawing machine, die heater, aging oven, aluminium melting furnace, aluminium billet casting line, aluminium dross recycling machine,and aluminium profile polishing machine,aluminium profile powder coating line, aluminium profile anodizing line,aluminium wood transfer machine,also we supply aluminium extrusion parts and toolings,aluminium extrusion die,extrusion container,container locking ring,extrusion stem,loose dummy block,fixed dummy block,butt shear,hight tempreature roller sleeve,endless belt etc.

We ROYAL focus on research, design, manufacture, development and export of aluminium profiles extrusion production machinery and supply related spare parts.We not only can supply the complete equipment of aluminium extrusion production project and offer very competitive price to suit budget with thoughtful aftersale service.

In addition, we have experienced engineers with over 30 years experience,can offer professional extrusion technology suggestions and consultation for the equipment selection, plant layout design and product manufacturing.At the same time, we have our own special foreign installation team for line installation,commissioning and training etc.